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Motoman Doppel EA1800N mit Fronius TPS4000 und H-Form Positionierer

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Motoman MIG MAG arc welding robotic system consisting of:

- 2 x Motoman EA1800n industrial robot, 6 axis, 6 kg payload, 1807 mm horizontal arm reach and 0.08 mm accuracy in repeatability. Special design arc welding robot with hollow wrist to improve manouveranility.

- 2 x Motoman NX100 controllers, one of them controlling 9 axis, six for the robot and three additional for the positioner

- 1 x Motoman 3 axis H shape RM positioner, with a payload of 500 kg. Two station with central horizontal servocontrolled rotary axis which automatically switches load and unload stations. On each station distance of 2000 mm between head and tailstock

- 2 x Fronius TPS4000 Synergic power source, liquid cooled, 400 Amperes power

- 2 x Fronius welding torches with anticolision, liquid cooled

- 2 x torch cleaning station

Equipped with the powerful Yaskawa Motoman NX100 controller.
NX100 controller features

Faster, feature-packed, highly reliable and easier to use - Motoman's new NX100 robot control system has arrived. NX100 is the PC-based high performance robot controller.

The NX100 controller features a Windows® CE programming pendant with full colour LCD touch screen display. It offers high speed processing, unmatched memory (60,000 steps, 10,000 instructions), built-in ethernet and a robust PC-architecture.

The NX100 easily handles multiple tasks and can control up to four robots plus external axes (max 36 axes) and I/O devices. Advanced Robot Motion control (ARM) provides high performance path accuracy and motion control.

The control system's PC architecture offers unlimited communication with other systems via a wide range of communication protocols. The improved integrated PLC will in many cases eliminate the need for a separate PLC, saving costs at the system level.

Multiple robot control

Real time synchronisation of up to four robots and external axes (max.36 axes)

  • Jigless welding possible
  • Enables high density robot layouts
  • Reduced cycle times
  • User friendly touch screen pendant

With Windows CE operating system and a full colour LCD touch-screen display

  • Complete access tto all operations from programming to maintenance
  • Reduced programming time
  • Possibility to create your own user menus
  • Eliminates the need for separate operator's panel

Advanced robot motion (ARM) control
Dynamic calculation of robot axis torque and loan (an original Motoman development)

  • High performance path accuracy
  • Optimised robot motion & speed
  • Short pitch function
  • Collision detection

Communication features

Built-in Ethernet;Web, FTP and OPC server options

Fieldbus support of the 15 most common brands on the market

  • Easy to connect to existing networks
  • Remote monitoring and diagnostics of robot systems

Robot main features

  • Maximum Load of Robot: 15 Kg
  • Maximum Reach: 1807 mm
  • Repeatability: 0.08 mm
  • Controller: NX100

Robot Motion Speed

  • Axis S: 195º/s
  • Axis L: 170º/s
  • Axis U: 175º/s
  • Axis R: 340º/s
  • Axis B: 340º/s
  • Axis T: 520º/s

Motion range

  • Axis S: +-180º/s
  • Axis L: +155º,-100º
  • Axis U: +210º,-175º 
  • Axis R: +-175º
  • Axis B: +-180/-45º
  • Axis T: +-200º

Anwendungen

Lichtbogenschweißen , Punktschweißen , Bolzenschweissen

Diagramme